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How To Debrick Your NETGEAR WNR3500L Using A USB-TTL Cable on Windows (Page 1 of 2)


So you've gone and done it... you've bricked your WNR3500L.  Nothing sinks the spirits like constantly flashing lights and endless reboot loops.  However, don't lose hope or get frustrated - there's a solution to your woes, and it's called a serial console.

Before you think that this is too complicated for you, read on.  It's actually quite simple, but there are several steps involved that require completion exactly as stated.  Remember, you perform these steps at your own risk, but rest assured that I have followed these exact steps to great success and that you should be able to duplicate them.  The instructions that follow are for use on Windows systems.

[Purchase a NETGEAR WNR3500L]

Materials Needed

  • 1x Bricked WNR3500L 
  • Ethernet cable
  • Windows PC/Laptop
  • Installed TFTP client (Windows XP, 2000, and 7 have this built in.  Otherwise, see step 10 for installation instructions/links)
  • Teeny tiny screwdriver or similar implement
  • Electrical tape (Optional, but recommended)
  • USB-TTL Cable from FTDI.  You can purchase one of these from Mouser ElectronicsEnsure that you have model TTL-232R-3V3 specifically, or you can fry your router! See photo above.
  • Torx T6 or T7 screwdriver
  • Thin flathead screwdriver (Optional, but recommended)
  • NETGEAR Original Firmware for the WNR3500L (Download from here and put into your C: drive).
  • Patience.  Some of these steps may take multiple attempts.

Step 1: Crack Open the Router

Well, don't literally crack it, unless you want a broken router!  It's pretty easy to open, but be careful.  Use the Torx screwdriver to remove the two screws on the bottom of the unit first.

Now, you will have to unsnap the case from the router.  In the photo, look closely at the router's casing.  You may be able to see the tabs on the left and right side.  The panel you need to remove is the "top" panel - look at the back of the router and turn it so the text is right side up.  The top panel, when the router is situated this way, is the one you should need to remove.  Gently put your screwdriver (preferably flathead) in the seam and disconnect these tabs.  Once you are able to slide the case off, put the router aside for now. 

Note: The first time removing it, I needed the screwdriver to pry it loose, but on subsequent tries I discovered that the case "slides" and snaps into place.  Try various methods to find what works best for you.  You may not need an implement to unsnap the tabs at all, if you're lucky!

Step 2: Download PuTTY Program and Install

PuTTY is the nifty, free little program that you will use to program the router, also known as a serial console.  Download it from here, and install it using the self-installing executable.

Step 3: Download Cable Drivers and Install

Now, you'll need to download the drivers for your USB-TTL cable.  In a nutshell, this cable "converts" the USB interface of your PC to a serial output that the board of the WNR3500L can understand, so you can communicate directly with the board (i.e., not over your network.)

Download the proper driver for Windows from here and install it.  A reboot is not required, but recommended.

Step 4: Give your PC a Static IP Address

This step is to ensure that you will be able to communicate with 192.168.1.1, the default address of the bricked router.

Head to Control Panel => Your Internet Connection => TCP/IP => Properties and change your IP address as shown above.  Make sure it does not end in .1, .x1, or .xx1.

Step 5: Plug in Ethernet from Router to PC

Note: Do NOT connect the power to the router just yet.  

Connect the Ethernet cable you have in your possession to an orange port on the WNR3500L to the Ethernet port on your PC.  Note that it must be an orange port, NOT the yellow port... it won't work otherwise.  At least, it didn't for me.

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