I have been using this flash disk for a long time and has files in it.
I've checked with windows and it says FAT formatted.
Check the screenshot here
http://img833.imageshack.us/img833/3821/failedmount.jpg
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Have you tried with original firmware?
Did you try disabling/re-enabling USB/Samba, rebooting, and/or power cycling? The same thing happens to me from time to time when I use tomato and a generic flash stick.